Drug bioavailability is deemed to be enhanced when mixtures of Active Pharmaceutical Ingredients (APIs) and polymer excipients are dosed as Amorphous Solid Dispersions (ASD). ASD design is based on the optimal choice of API and excipients, out of a vast array of different possible compounds and compound compositions, which greatly affect the amount of API in the solid solution (solid solubility limit) and the stability of the ASD; a measure of the latter is the degree of Amorphous Phase Separation (APS, the tendency for separation into API-rich and API-poor clusters within the ASD), as a function of time, temperature and humidity. Although experimental methods do exist for the inference of ASD solubility and stability, all depend on trial and error and none have any a priori prognostic capabilities able to facilitate ASD design.
Aiming to address ASD design, we have developed and implemented a combination of electron diffraction and high-throughput quantum chemical modelling running on High Performance Computing (HPC) segments which enabled the direct detection of ASD density and the ASD solid solubility limit. We determined that this technology allows high-throughput miscibility screening of candidate API/excipient combinations without prior experiments. Additionally, we developed proprietary algorithms which analyze and report APS trends as well as visualize API-polymer and polymer-polymer interactions. We are in the process of extending our ASD stability analysis, taking into account the effect of humidity and solid-state diffusion.